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CPU (Processor) Testing

SVANDUSEN 19:13, 26 May 2010 (UTC)

CPUs are the "brains of the computer system. This is where all of the information and instructions are gathered from, processed, and redistributed to the other components of the system. The following will be a description of a VERY RUDIMENTARY TEST to determine the viability of a CPU to function in a system. In actuality, there are a multitude of details and issues involved that would take far more space to cover and time to perform than is practical in these circumstances. This is a very basic overview of the essentials that are necessary to get through the process. For more information please consult other experienced volunteers, instructors, or research such sources as Wikipedia or forums on Google.
STEPS NOTES AND DETAILED INSTRUCTIONS
Collect CPUs will accumulate in two areas:
  • Advanced Testing Incoming Rack - there is a covered, foam lined bin on the rack labeled "Incoming CPUs".All CPUs extracted from systems by System Evaluation or other departments and CPUs that have come to the store as customer returns are supposed to be brought and deposited in this container. CPUs extracted in Advanced Testing during Motherboard triage should be deposited here as well.
  • Receiving - there is a box on the top shelf of their rack, next to 'Unsorted Memory' labeled 'Processors'. In theory, all processors with pins are supposed to be brought immediately to us by Receiving, however, exceptions do occur. Other types of CPUs may gather there as well.
  • At least once a day (preferably twice to three times) the contents of these collection points should be gathered and evaluated.
Pre-test Evaluation and Storage Evaluate the collected CPUs as follows:

1. Socket Type

  • Intel 478 and 775 - Retain in Pre-test Storage.
  • AMD 754, 939, AM2/AM2+/AM3, Phenom - Retain in Pre-test Storage.
  • Intel other than 478 or 775 (e.g.. 370, slot processors, etc.) - Automatic Recycle.
  • AMD other than 754, 939, AM2/AM2+/AM3 (e.g., 462 [socket A], socket 5, socket 6, etc.) - Automatic Recycle.
  • Non-Intel or AMD (e.g., Cryix, VIA, etc.) - Automatic Recycle.
  • Non-desktop system processors (e.g., laptops, servers [Intel Xeon, AMD 940, etc.], etc.) - Automatic Recycle.

2. Obvious Physical Damage

  • Primarily this will be bent pins.
This will only occur with PGA (Pin Grid Array) processors; socket 478s, 754s, 939s, AM2s, etc.
This is not necessarily a sign to recycle the processor. Many can be rescued. A determination will be made at the actual time of testing - Retain in Pre-test Storage.
If any pins are broken off - Automatic Recycle.
This step of evaluation is primarily to determine whether there is an inordinate amount of damage occurring prior to their arrival in Advanced Testing so that the sources can be advised and corrective steps taken.
  • Very rarely an LGA (Land Grid Array) processor (currently this applies only to Intel socket 775) may have a deep scratch across one or more of the gold contacts on the face. This is the equivalent of a broken pin on a PGA processor and cannot be repaired - Automatic Recycle.
  • Very, very rarely ... there will be signs of scorching; indicating that a major thermal event has taken place sometime during the life of the processor. Again, this is not necessarily a sure indicator that the processor should be recycled unless the damage is obviously severe. This is a judgment call that experience will teach - Retain in Pre-test Storage.

Put the sorted processors into Pre-test Storage in TARDIS.

  • This is basically in the same place as the tested processors; on the self, in trays or other containers, in places designated by socket type.
Preparation, Evaluation & Testing When the is accumulation of untested processors in Pre-test Storage is sufficient to justify testing, bring the trays out of TARDIS for preparation and testing:

1. Prepare - Prepare the CPUs as follows:

a. Place the Pre-test Storage tray on a work surface.
b. Place a drop of solvent on the die (solid, metallic, upper surface) of each processor and smear until coated evenly.
c. Leave for a minute or so to allow the solvent to work.
d. Use a rag to clean thoroughly clean away all of the old thermal paste and other material from the die.
e. Replace the processor in the tray and repeat until all of the processors have been cleaned.
d. WASH YOUR HANDS!!! - It is a good idea to do this at frequent intervals during all phases of handling these devices since you will be in contact, not only with the devices and the materials they contain, but with chemicals used to clean and prepare them as well.

2. Evaluate - Evaluate the prepared processors as follows:

a. Processor type:
  • Intel socket 478 -
Pentium 4 <= 2.0 GHz - Retain for Testing.
Pentium 4 > 2.0 GHz - Automatic Recycle.
Celeron or Celeron D - Automatic Recycle.
  • Intel socket 775 -
Pentium 4 ALL - Retain for Testing.
Celeron and Celeron D - Retain for Testing.
Pentium D - Retain for Testing.
Core 2 Duo - Retain for Testing.
  • AMD sockets 754, 939, & AM2/AM2+/AM3 -
Athlon 64 & Athlon 64X2 - Retain for Testing.
Opteron ALL - Retain for Testing.
Sempron ALL - Automatic Recycle.


Label & Route After the testing process has been completed, label and route the tested RAM as follows:

1. Unload the test boards - .

  • Power off at the switch on the power supply.
  • Remove all RAM sticks and take them to the table to be labeled.
  • If possible, remove any old, handwritten labeling to avoid confusion.

2. Label as follows:

  • SDRAM - capacity and speed only. Eg. 256/133.
  • DDR & DDR2 - type and capacity and speed. Eg. DDR2 512/667.
DDR and DDR2 have more subtle visual cues (other than the label) and can be easily confused by after-testing users such as build. Therefore, it is highly advisable to make them as distinguishable as possible.
  • Kit of 2 -
  • Label each stick with its true capacity and speed. Eg. a 1GB kit of 2 - each stick would be labeled as 512 MB with the speed.
  • If you have both halves of such a kit, make a small nonstick paper strip label, write "Kit of 2" and "xxx MB (or GB) each" on it, wrap it around the kit, and rubber band it together.

3. Route as follows -

  • The two boxes on the table labeled, "Tested RAM SDRAM & DDR" and "Tested RAM DDR2" -
  • Place the vast majority of the labeled RAM in the appropriate slots in these two boxes (see Store for exceptions).
  • This will be harvested regularly by build and occasionally by the store to fill their needs.
  • TARDIS -
  • The boxes on the table will populate quite rapidly.
  • As they fill (usually once a week or more), empty the slots into the appropriate static free bags in the blue bins on the shelf in TARDIS.
  • As the bags fill, tape them shut and place them in the RAM Overstock bin on the top shelf.
  • Replace the bag with an empty one labeled with type, capacity, speed (in MHz) and PC or PC2 code (PC 2100, PC 2700 ... PC2 4200, PC2 5300 ... etc.)
  • These will be harvested by build and the store to meet their needs.
  • Store -
  • Some tested RAM should be taken directly to the store (do not put in the outgoing "Store" box on the rack shelf next to the TARDIS door).
SDRAM -
  • 1GB/133
DDR -
  • 1GB/any speed.
  • 512/400 - pairs (or more ) of quality brands (Hynix, Nanya, Samsung, etc.). Leave singles in the box for build.
DDR2 -
  • 1 or 2 GB/any speed.
  • 256 or 512/667 or higher.
All PAIRED & BUNDLED Kit of 2 sets.
Any sticks, paired or not, any capacity and speed, with "heat spreader" technology ... metal plates over the embedded chips that run the length of the stick on one or both sides.
End of DAY

POWER OFF ALL TEST BOARDS AT THE SWITCH ON THE POWER SUPPLY WHETHER THE TESTING PROCESS IS COMPLETE OR NOT!